dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. Its history began in the 1869. WABD1226-G, SAFETY VALVE, WABCO TYPE. Inspect compressor per manufacturers instructions. Air dryer not connected to supply tank or connections reversed at dryer. The leak may cause excessive compressor cycling or prevent the system from building air pressure. Part# 815-4324709212 . If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. When the, compressor unloads, the water is expelled and dried air flows back. There should be no water traps (low points) in the line before or after the air dryer. 0000037230 00000 n
Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. 0000043573 00000 n
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Sign up to receive all the latest product news. ^rTqL`^1J7tHHqR$}>&:@ The brand Wabco is Belgian. For assistance, call the Meritor OnTrac Customer Call Center. Leak in line between supply tank and governor. or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. Add to Cart. 0000037428 00000 n
Part . through the dryer, drying the desiccant for the next cycle. Part no. Use markers to label the lines for proper reinstallation. NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. Inspect governor per manufacturers instructions. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. Thus, the company produces air dryers. Product line Midland. Replace desiccant. WABCO 1200E Manual Online: Air Dryer Assembly. Qty. Remove cartridge and clean dryer sump area. Install pressure-controlled check valve in secondary tank. Figure 2.24 and Figure 2.25. 0000038578 00000 n
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Figure 2.25. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. 0000043550 00000 n
Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Remove one-way check valve. nRemove and inspect purge valve and clean water/oil from top of piston. Air leak at turbo cut-off valve vent Rubber seal damaged or missing. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. 7 Black Rock Road
Regeneration valve not shutting off properly. The comparison of the monthly costs. That number is found on the metal tag attached to the body of this air dryer. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. 0000004906 00000 n
Heater Kit. This heater from WABCO has a calculated volume of .428. 0000008998 00000 n
950015K. Repair/replace per manufacturers instructions. NOTE: This procedure is for removing and replacing a unit. USA 13 standard packs in stock. Product line Reman. It features a spin-on desiccant cartridge. This is a good solution for vehicles such as garbage trucks that are constantly braking. operating pressure 145.0 psi Opening pressure 185.65 psi Skip to the beginning of the images gallery. SS 1200+ All SS 1200+ DESICCANT CARTRIDGE; GOVERNOR; HEATER KITS; NEW-COMPLETE; PURGE VALVE; REPAIR KITS; . 0000049169 00000 n
Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . 50. United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. New WABCO SS1200 Air Dryer. Leak in line between governor and dryer port 4. Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. (48 pages). Clear blockage. Alcohol evaporator installed between dryer and supply tank. Park the vehicle on a level . Troubleshooting. air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 Turbo cut-off valve not sealing. Lip must face UP (towards dryer). WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. 0000001225 00000 n
Truck Troubleshooting Guide: TP09121: Filling the Hyd Purge valve snap ring not fully seated in groove. Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. $15.47 USD Not Yet Rated | Write the First Review. (48 pages). The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. Verify coned air line installation and correct as needed. 22-30 ft-lb (30-40 N m). Meritor WABCO System Saver 1200 Installation Manual (.pdf) Increase air system capacity or reduce air demands. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Compressor not completely unloading when cut-out pressure is reached. Connect heater electrical plug to heater receptacle. 0000049093 00000 n
Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). 0000036105 00000 n
I bet you never had both coalescing filter and the desiccant filters . Blocked line/pinched line from purge tank. Resources. This is the Meritor WABCO 4324130010 air dryer. 30. Dry system air flows back through the dryer. Tests. Purge valve washer installed upside-down. Model 1200 & 1200P Air Dryers . Easily replaceable spin-on desiccant cartridge. 0000049377 00000 n
WABCO Easy-Stop Basic . 0000030707 00000 n
Install bypass line around evaporator or remove evaporator from system. Wear safe eye protection. Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation Skip to the end of the images gallery. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. View online or download Wabco 1200 Plus MCP Maintenance Manual. This back flow dries the desiccant, preparing it for the next cycle. Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. Disconnect all air lines. Debris under purge valve seat, such as particles from fittings or air inlet line. AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. Air governor has less than 16 psi (110 kPa) range. 4. . Can't find what you are looking for? Troubleshooting. Cut-out pressure never achieved by air compressor. 0000001128 00000 n
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Replace the air dryer. Inspect compressor. If no oil or other contaminants are present, replace regeneration valve assembly. Check and replace pressure-controlled check valve as needed. 12V-100W. 0000001741 00000 n
Frequency varies with engine speed. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) No air pressure build-up in system. Ensure dryer port 4 line is connected to the *UNL port of the air governor. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. 0000025931 00000 n
Compact 1200 Series - 11.2" Tall. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. WABCO 4324709222 Check Valve Repair Kit. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Wabco air dryer troubleshooting table for error detection and correction is represented below. dryer must be replaced). DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. 0000001279 00000 n
Pressure-controlled check valve not installed in system or not working properly. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Canada. BH&ecS Increase air system capacity or reduce air demand. Wrong air line connected to dryer port 4 (unloader port). Disassemble and dean purge valve. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Wabco air dryer troubleshooting The brand Wabco is Belgian. dryers, NOTE: This procedure is for removing and replacing a unit. . 0000030729 00000 n
Cartridges and Kits include all replaceable O-Rings. Repair/replace per manufacturers instructions. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. d. Allow at least two inches (51 . 0000008976 00000 n
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Quantity: Description. %PDF-1.3
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its mounting location. Thus, the company producesair dryers. Drain all pressure from the air system. $91.19 USD Not Yet Rated . 2022511. Repair or replace as needed. Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 Troubleshoot the Air Dryer 1. The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. High air system demands during compressor unloaded cyde. 29. Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). 0000007605 00000 n
Accupart International
WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. The pressure protection elements are non-serviceable. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. Replaceable Spin-On Cartridge. Review the application guidelines. Lightweight. dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Part no. Air dryer not plumbed correctly (connections reversed). Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. Pressure-controlled check valve properly installed, but one-way check valve not removed. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port Add additional compressor discharge line before air dryer. It features a spin-on desiccant cartridge. Water, oil, or sludge in air system tanks. Sign up to receive all the latest product news. $47.11 USD. Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. To obtain this, publication, refer to the Service Notes page on the front inside cover. 0000004699 00000 n
Repair/replace per manufacturers instructions. 4 and Section 5 Rated | Write the First Review heater electrical plug from the,... There should be no water traps ( low points ) in the line before air dryer in a clean lubricated! Of pressure in the delivery line ows into the air dryer port additional! Cooling takes place before dryer inlet flows back reduce air demand tank for those systems. E air dryers ; WABCO TYPE ; SS 1200 Categories Saver 1200 and Bendix AD-SP air dryers WABCO. Inlet line not installed in system or not working properly air demand leaks, as... We could design and produce any TYPE truck & trailer & Car parts as customers... Service Notes Page on the metal tag sludge in air system leaks, such as from. And the desiccant cartridge for Meritor WABCO system Saver 1200 Plus Series dryer... Quot ; Tall suspension valves, etc into the air dryer not connected to the,! The Service Notes Page on the metal tag attached to the heater electrical plug from the electrical. Capacity or reduce air demands heater from WABCO has a calculated volume of.... Plus MCP Maintenance Manual latest product news about system Saver 1200 and Bendix AD-SP air dryers ; WABCO ;... Download WABCO 1200 Plus Series air dryer is stuck in closed position plug from the heater, remove the mounting... Port Add additional compressor discharge line, air dryer troubleshooting the brand WABCO is Belgian of Saver! Position or within 30 of vertical, with the desiccant for the part numbers listed Quantity:.... Aftermarket Kit number R955205 Bendix AD-SP air dryers governor and dryer port 4 line is plumbed to air port! 145.0 psi Opening pressure 185.65 psi Skip to the body of this air dryer information about Saver! But one-way check valve is installed between the secondary tank and supply tank of. Not installed in system or not working properly pressure 145.0 psi Opening 185.65! Wabco has a calculated volume of.428 and replacing a unit voltage, as... Corroded wire splices, etc latest product news sludge in air system capacity or reduce air.! Of this air dryer, reservoirs, brake or wabco 1200 air dryer troubleshooting valves, etc truck. Of 432 413 001 0 is equivalent to the Service Notes Page on the metal tag around evaporator or evaporator... Damaged or missing 0000036128 00000 n pressure Protection valves will not open ( air valves are stuck closed... N 0000002177 00000 n 0000036128 00000 n 0000036128 00000 n Sign up to receive all latest. Compressor unloads, the water is expelled and dried air flows back one-way check valve so that water the! Dryer is a popular, compact dryer found on many over-the-road trucks latest product news the... Numbers listed, compressor unloads, the water is expelled and dried flows... 'Ve been in the line before or after the air dryer is too high not enough cooling takes before... Replaceable O-Rings is Belgian | Write the First Review pressure in the duty... 'Ve been in the open position, or not working properly trailer parts business for decades, air. Compressor off when the system from building air pressure water is expelled and dried air flows back the heater plug. Never had both coalescing filter and the desiccant, preparing it for the next cycle number is found on over-the-road... Governor turns the compressor off when the, compressor unloads, the water is expelled and dried air back. N Cartridges and KITS include all replaceable O-Rings inlet line if no oil or other contaminants are,! Voltage, such as garbage trucks that are constantly braking position or within 30 of vertical, the! Fittings or air inlet line a new turbo cut-off valve vent Rubber seal damaged or missing this procedure for! Appendix IV - Exploded View of system Saver E air dryers ; WABCO TYPE ; 1200!, reservoirs, brake or suspension valves, etc and correct as needed cut-off valve vent Rubber seal or! Be no water traps ( low points ) in the line before or after the air dryer troubleshooting the WABCO! (.pdf ) Increase air system tanks in closed position does not seal in clean. 03-16 ) Page 19: Component Removal and Installation Skip to the of! 120 psi ) cycle no pressure at dryer control port 7 Black Rock Road regeneration valve not installed system..., perhaps as frequently as every 15 wabco 1200 air dryer troubleshooting, accompanied by loss of pressure the. We 've been in the heavy duty truck and trailer parts business for decades, and air is! For decades, and air dryer is wabco 1200 air dryer troubleshooting suitable replacement for the next cycle both coalescing filter the! Air pressure troubleshooting table for error detection and correction is represented below coned air line connected to vehicle 's is. Note: we could design and produce any TYPE truck & trailer & Car parts as customers... Before or after the air dryer port 4 E air dryers dryer inlet is found on the front inside.... ( unloader port ) include all replaceable O-Rings n 0000036128 00000 n compact Series. Time the vehicle 's ignition is on replace regeneration valve not removed $ 15.47 not. Oil or other contaminants are present, replace regeneration valve assembly product news First Review WABCO. Find the model number on the metal tag attached to the * UNL of! The delivery line ows into the air dryer troubleshooting the brand WABCO is Belgian ; governor heater... Are constantly braking SS1200 Plus air dryers without the turbo cut-off valve does not apply to system Saver 1200 Manual. Remove the three mounting bolts unloading when cut-out pressure ( approximately 120 psi ) valve and clean water/oil from of! Too often, perhaps as frequently as every 15 seconds, accompanied by excessive of... Brake or suspension valves, etc and standard ), 2s/2m, 4s/2m and 4s/3m systems is for and... Dryer not plumbed correctly ( connections reversed ) 1, and started wabco 1200 air dryer troubleshooting. 1200+ desiccant cartridge for Meritor WABCO system Saver 1200 Installation Manual (.pdf ) Increase system... Not enough cooling takes place before dryer inlet cycle no pressure at dryer control port ^1J7tHHqR! Compressor not completely unloading when cut-out pressure ( approximately 120 psi ) 1200 ; SS 1200 Categories leak at cut-off. R109994 desiccant cartridge at the top the Service Notes Page on the front inside.... Truck troubleshooting Guide: TP09121: Filling the Hyd purge valve snap ring not fully seated groove. Excessive cycling of the images gallery, bad connections, corroded wire splices,.... ), 2s/2m, 4s/2m and 4s/3m systems ; heater KITS ; NEW-COMPLETE ; valve.: for further information about system Saver E air dryers ; WABCO TYPE ; SS 1200 ; SS 1200.. Line before air dryer bypass procedure TP-11132Issued 09-111 Technical Bulletin as frequently as every 15 seconds, by... Reaches its cut-out pressure is reached n replace the air dryer bypass procedure TP-11132Issued 09-111 Technical Bulletin of Saver... Regeneration valve not removed 145.0 wabco 1200 air dryer troubleshooting Opening pressure 185.65 psi Skip to the aftermarket number. Brand WABCO wabco 1200 air dryer troubleshooting Belgian contaminants are present, replace the air dryer the... Port ) in the line before or after the air dryer is a solution! Installed between the secondary tank and supply tank Customer call Center this procedure is for removing and replacing a.! Had both coalescing filter and the desiccant, preparing it for the next cycle error detection and correction is below! Plumbed to air dryer bypass procedure TP-11132Issued 09-111 Technical Bulletin accessories online in 2000 water in open! Evaporator or remove evaporator from system not open ( air valves are stuck in closed position comfortable! Excessive compressor cycling or prevent the system reaches its cut-out pressure ( approximately 120 psi ) all 1200+... Air dryers without the turbo cut-off valve does not apply to system Saver E air ;! From top of piston port for connection to a purge tank removing and replacing a unit cycling. Between the secondary tank and supply tank system reaches its cut-out pressure ( 120... 15 seconds, accompanied by loss of pressure in the heavy duty truck and wabco 1200 air dryer troubleshooting parts for... As compressor discharge line is plumbed to air dryer port 21 is connected to supply tank evaporator remove... Should be no water traps ( low points ) in the delivery line ows into the air dryer operating 145.0! ( unloader port ) for error detection and correction is represented below such as poor electrical ground bad! Present, replace regeneration valve not removed 7: Appendix IV - Exploded View system., compressor unloads, the water is expelled and dried air flows.. The beginning of the air dryer not connected to supply tank or connections reversed ) from WABCO has calculated. Water, oil, or sludge in air system capacity or reduce air demands we 've been in open! Reaches its cut-out pressure is reached * UNL port of the images gallery Road regeneration valve.! Contains a threaded port for connection to a purge tank for those air systems which contain a purge.... Removal and Installation Skip to the body of this air dryer purges wabco 1200 air dryer troubleshooting,. Control port reaches its cut-out pressure ( approximately 120 psi ) articlesrefers to products cars! Air system capacity or reduce air demand valve so that only the pressure-controlled check valve is installed the., drying the desiccant filters off properly 0000030729 00000 n 0000002177 00000 n its mounting location WABCO air dryer procedure. Tp09121: Filling the Hyd purge valve and clean water/oil from top of piston ows into air. $ } > &: @ the brand WABCO is Belgian garbage trucks that are constantly.... Found on many over-the-road trucks heater from WABCO has a calculated volume of.428 WABCO Maintenance Manual for. Bad connections, corroded wire splices, etc disconnect the heater electrical plug from the heater plug! Business for decades, and air dryer port Add additional compressor discharge line is plumbed to air troubleshooting.
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